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Revised:  01/23/2007 Articles

THE FD REGISTER AT THE CLASSIC MOTOR SHOW 2006

AT LAST THE RETURN OF THE WHITE VICTOR ESTATE

 

VYR 179G

 

Jason Callear Nov 06

 

So, it's been 30 years since I last sat in the back of a white Victor estate, and in some ways, this is where my Vauxhall obsession began.

 

I have been after this car for a while, and luckily, Andy Stowe was very patient waiting months for me to pick it up. It's funny though, it seems like a lifetime looking for a car identical to my dad's from all those years ago, and then OK I have one now and it seems kind of final.

 

Picked the '69 FD Victor estate up Saturday 4th November, looking a little jaded to say the least.
 
 
bulletStromberg carb with manifold or a reasonable Zenith, this one floods on over run and tick over.
bulletTailgate complete with trim, it has been rear ended
bulletDoor cards, they are really split, warped basically, either black or two tone, or I could change it all to another colour, anything goes.
bulletEarly dash top, with those colours in mind.
bulletRoof lining, it's OK but covered in mould.
bulletA black carpet in one peice, not bothered about holes, this only has the tunnel section left. I could look into letting Coverdale carpets copying one as they haven't already. For me the interior is more important that the exterior.
bulletEarly ignition switch with key, this has a button.
bulletA straight bonnet would be nice but not essential.
bulletA pair of stainless lower side trims off a 490 etc would help break it up a bit.

 

That said it's pretty solid, limited use of filler and has had a fair bit done to the engine and suspension in about 1998, so it's time for a freshen up, I reckon a quick flash over for now and some better interior parts should see it looking alot smarter. The rostyles are MG midget which have a shallower offset and it handles rubbish, gonna put a correct set of rostyles on it for now, I have some renovated ones in stock.
 
I have another rear bumper but it's missing one of the side mounts, if you have a reasonable one with all the mounts I'll take it off your hands.
 
It highlight just how good the saloon is now.
 More soon..................
 

 

 

UPDATE JAN 07

 

With so much to do to my new house it seemed too daunting to do anything with the estate, so sadly had to pass her on and maybe look again in the future for a better example.

 

 

 

MER 687H

 

Viva HB SL 1969

 

By Jason Callear

   

UPDATE OCTOBER 06

(ORIGINAL ARTICLE BELOW)

 

She's looking a little sorry at the moment with the panels removed though you can see just how solid she is. The inner wings gave only been repaired where necessary and the New Old Stock rear quarters are being cleaned up ready to fit. I probably could have repaired the originals but could not bear to cut a quarter up, I think this is the right choice and in the end will be a much better job. Elsewhere little has had to be done, just a couple of small repairs to the inner sills and some attention to the inner arches, but as you can see, very little. A pair of sills and a pair of new front wings are ready to fit and I found a New Old Stock passenger door on ebay. Only a small amount of rot at the bottom of the original if anyone wants it, very solid and easy to repair. The drivers door is sound, as is the floor. Early next year should she her all paneled up and in primer. Any bits you have that you think may be of use, please contact me.

 

 jasonvx490@aol.com

 

 

 

BILLING 2006

 

I must admit Billing was a little disappointing for me, the weather was unusually bad for the time and the turn out was thin. The jumble was more geared to the spot light and stereo brigade and more and more of the later cars seem to be out weighing the older ones, after all even the early Nova's and Astra's are well over 20 years old.

 

Our tent decided to leak for the first time and then snapped in 3 places on disassembly due to freak high winds, that coupled with 2 screaming children added up to a living nightmare. On the way home the Victor started to rattle, don't know what it is exactly but looks like the engine will have to come out this winter.

 

I didn't really bother with photo's due to the weather, plus most of the cars are already pictured on the site. 

 

Hope for better next year.

 

Caravanning into the past pulled in style by Martin Clewlow's 1965 PB Cresta, see "Cars For Sale"

 

It's like a Tardis inside you know.

 

 

 

 

BILLING 2005

 

EXCELLENT WEATHER AND PLENTY OF TIME TO LOOK AROUND. WE DECIDED AGAINST THE STALL THIS YEAR. DO CONTACT US IF YOU ARE LOOKING FOR PARTS.

 

I DECIDED TO LOOK AT MODIFIED CLASSIC VAUXHALLS THIS YEAR TO GET A FEW IDEAS FOR MY PROJECTS, THERE IS A SECTION BELOW ON ENGINE TRANSPLANT, SO HERE'S A FEW CHOICE SHOTS FROM THE WEEKEND

 

 

 

The various incarnations of the Slant Four engine

Oct 05

 

The Slant Four originated in 1966, it was the first production overhead camshaft design to use a rubber toothed belt to drive the camshaft from the crankshaft, a method used on almost all modern engines.

The engine features four inline cylinders inclined at an angle of approximately 45 degrees (hence the name), and this is because the engine was developed by taking a V8 design from General Motors in the US and cutting it in half. There is a single overhead camshaft operating two valves per cylinder. The block and crossflow head are both of cast iron. The engine makes good use of the cylinder inclination to lower the overall height of the engine, which allowed for more aerodynamic designs of cars to be achieved by lowering the bonnet line. It also means most of the engine is very easy to access for maintenance, with the exception of the exhaust manifold and alternator, which is "underneath" the slanted cylinders.

The first car to use the engine was the 1967 Victor, at a capacity of 1600 cc. Later variants were produced with capacities of 1800, 2000 and 2300 cc, and Blydenstein racing developed a long stroke version with a capacity of 2600 cc, in which form is could produce almost 250 bhp (186 kW). The block is immensely strong and could handle huge increases of power without modification. The larger capacities are renowned for their immense torque (having such large pistons) but a downside of this is that they are not very smooth running or high-revving.

The design became the basis for the Lotus 2.0 and 2.2 engines used in a wide variety of sports cars, but while the basic block was copied almost unchanged, it was cast in aluminium alloy instead of iron, which made it considerably lighter. The Lotus engine also used a different cylinder head of light alloy, featuring double overhead camshafts and four valves per cylinder. Vauxhall also developed a 16-valve head for the engine in the late 1970s, which was used on the Chevette HS, but this design suffered a number of problems in use, and the Lotus head was much better - so much so that for the rally cars, Vauxhall substituted the Lotus head, breaking the rules and getting themselves disqualified for one of the rallying seasons.

The engine was widely used in many models of car, and was also developed into a marine engine for boats and was popular with amateurs due to its great strength, tunability and simplicity. The engine was still being manufactured well into the 1980s for the Bedford CF Van.

 

 

TRANSPLANT (post ’60)

 

J Callear Oct 05

 

 

VIVA

 

There are obviously plenty of engines you can throw in with the correct knowledge, skill and money, but in this article I just want to point out some of the less expensive and less technical solutions.

 

It all depends on your preference 4, 6 or 8 cylinders and whether you have any hang ups with fitting other marques power plants.

 

Personally if it’s V8 you are looking for then it depends on the output power of the unit, transmission and final drive strength. You are getting into the realms of Jag back axles, suspension mountings etc etc.

 

I don’t know enough about pre 1960 models, so I’m hoping someone will write in on the back of this article with some suggestions, tip or real experiences.

 

For OHV Viva’s there is still space to play with, HA’s can take upto a V6 FORD Essex for example, HB’s & HC’s will take a ROVER V8. Four cylinder wise you can simply cheer up a weezing HA 1057cc by bolting in a Chevette or late HC unit with the last of the modifications at 1256cc. The gearbox from a Chevette will also go straight in an HA, being shorter than the HB, HC. The HB can also be upgraded from 1159cc to 1256cc, basically the engines look and mount in exactly the same way, the capacity increased as the cars got bigger. Early HC saloons and Firenza’s were fitted with the 1159cc for the first year of production, again simply throw in a 1256cc.

 

VIVA FIRENZA MAGNUM VICTOR VX 4/90  VENTORA & CRESTA.

 

Higher spec HB’s HC’s, FD’s and FE’s have the OHC slant four engine in 1598, 1975, 1797 and 2279cc variants, the smaller engines from 67 – 72, the latter 72 – 79. The axles and transmissions are different, but interchangeable. The rare HB GT running gear would be hard to find, however the HC bits bolt on, albeit a slightly wider track. The obvious is to use this running gear with the 2279 engine, although all these solutions are becoming increasingly scarce, as are the spares.

 

As previously mentioned the 2 and 2.2 litre TWIN CAM LOTUS slant four engines were an alloy copy of the Vauxhall unit. They are lighter and are around 130 – 160 BHP in standard tune. These will bolt straight in on the Vauxhall slant 4 running gear.

 

For VENTORA AND CRESTA  6 cylinder transplants, models originally fitted with straight six units will have enough space for a similar unit, V6, V8 etc, with plenty of extra room for up-rated cooling systems. The rear axles are also good upto about 350 bhp I believe.

 PA FITTED WITH SMALL BLOCK CHEVVY

 

“RED TOP”

 

I purchased a 2 litre XE twin cam Vauxhall engines which was fitted to the late 80’s early 90’s performance Vauxhalls from Ebay last year. It came with the loom, ECU and air flow metre for around £200. This has become a popular transplant in Escorts, Westfield 7’s and the Opel Manta. The late 1.8 Manta’s used the front wheel drive unit bolted in transversely with Getrag 5 speed, remote distributor and a modified sump. These 8 valve engines had the same short block and for the Manta boys the engine is a relatively easy swap. For the rest of us you need to find a scrap 1.8 late Manta and rob the necessary bits. This I have managed again on Ebay and have found all the bits I need for another £175. So for a grand total of £375 I have a 145 bhp transplant to bolt into my HB. I will be using a pair of Firenza axles which were removed from a scrapper some years ago. They came with stiffened/lowered suspension, polyurethane bushes and bigger brakes.

 

An example of this conversion was at Billing ’05 and although the owner had removed a portion of the bulkhead for a better position, he assured me this was not necessary. With some modified mountings and readily available wiring diagrams courtesy of the net this HB was a fire breathing monster, and an excellent street sleeper.

 

1971 Vauxhall VX 4/90 WKG 452K

The Brown Bath Tub

 

THE STORY SO FAR BY JASON CALLEAR  

March 2004

 

I purchased the FD ‘490 from Cardiff in January 99 from a rather amusing chap whom had owned the car from 8 months old. He lead us out of the City during a World Cup Game between France and Wales (Unbeknown to me not being sporty) and raced ahead stopping in the middle of the road to take his last photos of the car as we swerved to miss him in our hired F**D TRANS**T.

 

The car has stood now for 18 years and is looking a little sorry, though its just worth saving. Its sometimes sole destroying when I look at the work to be done.

 

I have found some nasty areas under the rear seat swab and in the driver’s side floor wells. In addition the usual areas around the rear arches and inner boot floor have perished. The rest of the floor is solid otherwise I would not have bothered with it. Chris Parsons has been of great help as has Pete Austin from the VX 4/90 DC supplying good used and new panels between them for the restoration.  

(REMEMBER USE YOUR CLUB FOR YOUR VITAL SPARES)

 

The car is quite rare in that it is finished in Sienna Starmist and I have only seen one other VX 4/90 in this colour, it does look OK when its tidy but boy does it look naff when it isn’t. I am considering a colour change but as yet have no real idea what or whether I should.

 

So far to date I have managed to acquire 2 new wings, 2 new inner wings, 2 new sills, a new front panel, a new rear door (although estate, needs mod’s), and good second hand boot,  bonnet and drivers floor pan. So what’s next?

I intend to gut the car this year and chop off all the rusty bits, then I have part manufactured a body roller (No its not a get out for dieters). This will fit to the existing bumper mounts to allow 180-degree rotation of the car to make work on the underside easy and to make a better job of it, if I get around to finishing the design. I will repair and re-seal the floor, blast and paint the axles and transmission, then flip it back over for the new panels to be fitted. This should just about take me up to retirement or death and I wish to have on my head stone, “He wouldn’t bloody give up”. I have welded the drivers foot well sides which connect to the inner wing. Prepared the drivers floor for new steel and loose fitted the new front panels into place ready for tacking, all panels have been blasted and etch primed, well worth the effort.

 

UPDATE 20/04/04

 

I purchased a 2.0 16v Calibra engine from ebay last year because it was cheap. The block on these engines is the same as the 1.8, 2,0 8v variants. These are fitted "IN LINE" to Mk2 and 3 Carltons. (SEE ARTICLE ON ENGINE TRANSPLANTS BELOW)

 

I intend to attempt an engine swap in either the FD or the HB using a Manta big wing sump and getrag 5 speed box Box. I have the brain, electronics and all ancil's ready to go. The fuel supply will have to be sorted out from the tank, and a suitable radiator sourced.

 

 

BEFORE, looks great, but a basket case.

 

 

DURING (Never drink and grind) look at those inner wings, argh!!

 

UPDATE BY JASON CALLEAR  

March 2005

 

New progress has been made on the bodywork, as I am already working on the Firenza and the Victor I have farmed the welding out on the VX. The floor is taking shape, drivers sill in place, new O/S rear quarter tacked into position and the replacement rear valance is on. The floor is looking good, inside and underneath, these guys have the luxury on a 4 post ramp which make the job a hell of a lot easier. The inner rear arches will require very little to make good now and they are about to tackle the nearside rear quarter next to complete the rear end. The panel fit up is probably better than original now but movement in the O/S "B" post was noted and some adjustment / strengthening is required here.

 

Its such a pleasure to finally see the old girl taking shape after 6 years of ownership. My time is far more limited as I get older I have to admit defeat from such big projects, fine if I only had the one, but I just couldn't decide which cars to let go if I tried at the moment. 

 

 

The last five shots were taken between 5th & 30th May 2005, this completed the panel work and welding, paint and re-assembly to follow.

TYRE SIZES:

 

Ever thought about fitting a different set of wheels, tyres or alloys? Here's a useful link to maintain the manufacturers rolling radius. This makes sure you gearing, speedometer and odometer remains accurate.

 

www.tyresave.co.uk

My Latest acquisition, 1968 FD Victor 2000 Garage Find.

 

CXF 161G

 

J Callear,

 

 February 2005

 

 

I was all for buying me a big V8 Yank Tank. So I started to search ebay and stumbled across this baby. This is a 1968 built FD Victor 2000. Registered 1st Jan ’69 in Peacock Blue. The car had two owners in its 3 years of use and was eventually parked up in garage by its Vauxhall enthusiast owner. He bought an UNREGISTERED Bedford CF camper in 1972 to go on holiday. Whilst using another Bedford van as every day transport, the CF camper sat in front  of the garage blocking the doorway. The camper was never registered and the Victor, which only ever had ONE M.O.T, has never seen the light of day until now.  

 

The rescuer of the CF was given to Victor to dispose of too, lucky swine! and promptly placed the old girl on ebay.

 

The un-sun damaged interior is immaculate, the front original cross ply tyres still have plenty of tread, the spare never fitted and the underside of the car still has blue paint on it.

The original exhaust system still hangs there and inside the boot is like brand new; indeed most of the body panels clearly ring the sound of substantial metal.

 

However, its not all so good, large blisters of rust have taken hold over the entire body, some quite deeply, the bottom of the boot lid is beyond repair and a replacement one will be required, the chrome has gone as have the door handles, what a good regular coat of polish could have done here. The engine has not been run in 33 years and the plugs are missing, so there is a chance the bores are rusty, in its short time on the road a substantial amount of muck has coated the inner wheel arches and the front engine bay splash guard.

 

To panel fit up is pretty bad, as most of them were, with gaps between the inner wings and chassis, and under flush rear door lines.

 

That said it’s a living time machine, with a near perfect starting point for a reasonably straightforward restoration.

This car deserves a real professional paint job and I will be looking for quotes right away, if you know someone who fits the bill, please contact me.

 

I am looking forward to getting her running and hopefully drive either this, or the Firenza to Billing this year.

 

This is the closest I am going to get to driving a NEW Victor!!

 

More updates soon  

 

Update 28th Feb 05

 

Started to strip the car for paint

 

Ever wondered what it would be like to remove self tapper's, wing mirrors and badges from a 36 year old car without any effort?
 
I felt like a time traveler today, knowingly checking and preventing potentially life threatening issues on a car that should be long gone!
 
Its bloody amazing underneath, but the tell tale signs are there, the things that could have killed it, such as damage to under seal from careless jacking etc.
 
The mud flaps (trap) were factory fitted, the screws all came out will ease bar one which I ground off, thus removing trapped muck between the wing and the flap.
 
The mirrors came off nicely and I successfully removed half a ton of crap from up behind the wing tops, this would have also rotted out unattended. The backs of the splash guards are black!! and behind them is still blue. The wing badge bolts came out nice and the little black retainers. Removing the hub caps revealed shiny new silver wheels and zinc plated nuts, +300 dead spiders.
 
Lifted the drivers side carpet to reveal a perfect blue gloss floor, all but one tiny scab, hope its all like that!
 
Can't wait to drive it

 

 

 

UPDATE OCT 05

 

Nearing Completion now, the body is ready and I am busy rebuilding the engine and brakes.

 

 

 

UPDATE JAN 2006, THE ENGINE REBUILT,  FINISHING TOUCHES READY TO INSTALL

 

UPDATE MAY 06 COMPLETE, MOT'D AND OMN THE ROAD!

The delivery vehicle is worthy of mention too, a late CF2 crew cab recovery vehicle, believed to be one of only 2 in existence

 

 

 

 

 

 

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Project Firenza 2300SL

 

JYP 757K

 

 Mar 2004

 

Jason Callear

 

 

I Purchased from Chris Parsons on 2001, I have done some small bits of welding in the boot floor and inner wings. I decided to remove the battery tray and washer bottle mount to give the engine bay a clean un-cluttered appearance. These items will eventually be mounted in the boot.

 

I had it re-sprayed in 2003, its not the greatest job in the world, but my budget was low and its very presentable. I have sprayed the boot and engine bay my self having purchased some equipment to do so. This car had a very odd light blue deluxe interior which looked nasty in a red car

 

A few years ago I scrapped a very pitiful looking Firenza 1800, the body was not even salvageable even by my low standards, it did however relinquish some very useful spares, namely a very tidy dash cushion rear SL seat,  and black door cards, though the rears have speaker holes. Coverdale Carpets supplied the new carpet which I have yet to fit. I am looking for a new head lining to complete to interior.

 

Exterior wise I have fitted new bright work, rear lights and "Cibie" front headlights she requires bumpers, wheels and screen rubbers now to complete the exterior. I have a new front rubber but am still on the hunt for a rear, the wheels I intend to fit also came from the scrapper which are 7 x 13 mini-light style 8 spokes.

 

The power plant is mildly tuned 2300 with Kent Cam and big valve head, I am converting it from automatic to MOD which will have to come out of my FD first. A one piece prop shaft will be made by a local firm near by to complete the drive line, and hopefully a nice exhaust system to get her back on the road.

 

I had some 6mm exhaust manifold flanges cut a few years ago so that a four branch can be made, this may have to come later and I will write a separate article on this.

 

I have a twin side draught manifold and a pair of Webers for later on as well.

 

 

 

MARCH 05

 

Progress is slow but the roof lining, windows complete with new rubbers and filler strip are in. The engine is now painted with lots of pretty powder coated parts and I have the HC bell housing fitted to the FE Over Drive gearbox. There is no saying its all going to work yet but I can at least try.

 

I now have a clutch arm and clutch, gear lever, I will shortly be re fitting the engine and transmission but a prop will have to be made to suit the Overdrive. Still to do it secure the dash, wire the head lights, site battery and screen wash in boot, finish trimming interior and fit carpet, make an exhaust and re furbish the 8 spoke mini-light replicas I have. Plus tons of nik-naks. Still, there is light at the end of the tunnel now

 

 

UPDATE OCT 05

 

 

 

 

WINDOWS AND TRIM BACK IN, ROOF LINING IS A COPY OF A COPY SO IS NOT THE BEST BUT TIDY AND FUNCTIONAL, THE ENGINE AND OVERDRIVE BOX IS INSTALLED NOW, WITH MODIFIED PROPSHAFT.

A BIT OF WIRING AND EXHAUST SHOULD SEE HER UP AND RUNNING VERY SOON

 

 

Jason Callear

 

THE ALL VAUXHALL RALLY BILLING AQUA-DROME SEPTEMBER 2004

 

This was Vauxhall Classics first attempt at holding a stall. We headed off 150 miles down the M1 in heavy rain, set up our tent, lit the burners and had a good couple of beers, bloody cold in a tent in September.

It was difficult to know what to take, we just filled a 6.0 litre Dodge truck and a trailer with anything and everything from panels to dash boards to piles of insignificant bags containing junk. We had a pretty good day on the Saturday, shifting quite a lot of the bigger bits. Setting up the stall was fun and it was good to hear positive comments about the site. Apologies to those who have looked over the past few months but I really haven't had time to add anything. Hopefully over the coming months I will have some new articles. PLEASE sent anything in to publish, I will type up written articles if you prefer but do send in your input, it will be of interest to someone.

 

The most odd purchase of the day was by a couple of DSG members who purchased a VX 490 plaid interior to sleep on whilst attending the event, they promised to re-advertise the rare items after the show!

 

Below: Our proud patch of collectable rust.

 

FD Heaven, some of the smartest and arguably one of the finest looking Vauxhalls ever produced.......but thats just my opinion!! Lots of great looking cars on display as usual, and not enough time to look at them all, here's a brief sample.

RED LEAD AND ROYALTY, two superb cars with very different status, only from the Vauxhall stable! The highly modified V8 spaced framed FE VX 4/90 and the Price Henry.

 

THE FD REGISTER

 

Worthy of mention is the newly formed FD register, if you are into these give them a bell 07979 001225

The gleaming Red example above restored and owned by Mr Daniel Booth.

 

Auto out, manual in.

The facts, the issues and the solutions

AUTO TO MANUAL CONVERSION FOR THE SLANT 4

Jason Callear

 

 June 2004

 

The crankshaft differs from automatic to manual transmission. The first motion shaft on the manual transmission protrudes through the clutch plate into the end of the crankshaft. On automatic cranks the hole is bigger to allow the torque converter spigot.

 

I came across a scrap Firenza a few years ago and took out the engine as a donor for a VX 4/90 project I had at the time. It turned out that the engine was originally from an automatic and a manual box had been fitted allowing the first motion shaft to float around it thin air causing wear and excessive play.

 

To overcome this issue and avoid wear to my gearbox I had a Phosphor Bronze bearing made to take up the difference.

 

The bearing transition fits inside the auto crank H7/k6 and the inner diameter of the bearing allows free running of the first motion shaft D9/h9, and of course the material is self lubricating.

 

The bearing proved successful and I have now had a number of these produced. I will be using the solution again in my latest Project Firenza.

 

Feel free to contact me with any queries and a price

 

 

 

 

The F file - The F series through to FE Victor, Ventora, VX 4/90

 

  MARTIN CLEWLOW

  APRIL 04  

 

Part 1 - The F model

   

1957  

 

Vauxhall Motors launch a completely new model named Victor, on February 7th in London. Initially comprising of two versions, the Victor and Victor Super, the range came to be known as the F-type, the nomenclature arising from the various model identifications starting with the prefix letter ‘F’.  

 

1958  

 

The Victor estate car was launched in March, becoming Vauxhall’s first ever factory produced estate car.  

 

1959  

 

The F-type series 2 is launched in January with many body and trim changes. A new model, Victor Deluxe, is added to the range.  

 

1960  

 

Late in the year the 1961 model was introduced. Again featuring substantial body and trim changes, the most notable of which was the enlarged rear window.

 

 

1957 Series 1

 

 

More very soon.......................

 

 

EASTER BRAKES

 

By Andy McGrail

 

 April 2004

After initially finding the all round drum brakes on my 1970 FD Victor adequate for my needs, they gradually developed a judder from the nearside front when braking from any speed above 40 mph. Now would be the ideal time to convert to disc and servo. Sourcing the required parts proved difficult at first but a phone conversation with Mike Booth of VX490DC about the whereabouts of any other FD owners in South London revealed that his son Daniel, also a club member, might have the parts I was looking for and he lived only a two minute drive away from me, next door to the house I owned six years earlier! I went straight round to meet Daniel who said he'd seen an FD driving around occasionally in the area, it must have been mine. Dan's been restoring an FD VX/490 and I was to see that later, I did see a non running but tidy looking FE VX/490 and an early FD Ventora needing a complete rebuild in the garage. Dan said he had the parts I needed but they were in sheds at his Dads place, not too far away. We got in the car and twenty minutes later I met Mike and had a good look around his white FD Ventora, next was Dan's gleaming red  FD, looking great with only a few finishing touches remaining. Other Vauxhalls lying around the yard included two FE's and an FD estate all needing work. Then half an hour of rummaging around in sheds and outbuildings unearthed two brake master cylinders/servos, four brake discs, four calipers and two steering knuckles, all a bit dirty and corroded but everything I needed. Money changed hands and I went home pleased to have met two local club members and to have all the parts I required. I stripped and overhauled the two best of the brake calipers but both of the master cylinders were scrap, corrosion had ruined the bores. A visit to a breakers yard followed and it turns out that the brake master cylinder off a Sherpa van is the same as an FD if you swap the reservoirs over, this I did, everything was cleaned and painted and I made up new brake pipes. Over the Easter weekend I fitted it all up, the conversion was straightforward with no problems. Time for a road test, the brakes seemed a bit too soft at first but soon bedded in, no more rock hard pedal as with the drums. I wouldn`t say the brakes were that much more powerful but less effort is required, the pedal has a better feel to it and no more juddering, overall I am well pleased with the results.

Andy McGrail,  VX 490 DC

 

 

 



 

 

 

MER 687H

 

Viva HB SL 1969

 

By Jason Callear

 

I have been after a reasonable 2 door HB SL for years. I saw an ad for this car in Long Eaton and was too close to home not to take a look.

 

The general appearance of the car is very original, as is most of the paintwork. On close inspection the entire car is covered in dings, tiny rust spots and scratches, so it will not be possible to keep the car in its original paint without inducing further deterioration. After crawling around underneath I realised what a great find this was, the floor is amazing, some small repairs to sill areas, which you would expect for a car of its age, especially an HB. White paint still exists under the carpets, front and rear valances were sound and the interior reasonably presentable, the bonnet and the doors are superb. Areas inside that let it down are the buckled rear quarter cards and damage to the O/S door card around the handle. The driver’s seat has a rip but the rest are fine.

 

The boot floor seemed excellent, though I have done a small repair to the bottom of the inner arch where it meets the well on the N/S; a previous repair to the O/S turret has been nicely done in the past.

 

The other area to attend to are the usual ones, bottoms of rear arches, front wings around headlights and inner wing bonnet hinge panels. The boot lid is a little corroded as usual at the bottom edge.

 

Over the years I have collected a few panels namely the inner wing headlamp bowls and hinge repair panels.

 

I am looking for a pair of wings, good used or new.

Also rear arch repairs/rear quarter panels.

 

This car is certainly worth spending on and is one of the most solid original, un-restored examples I’ve seen. Everything works including the heated rear window and interior light, which impressed me, though I was caught out by the OVER READING fuel gauge one evening and pushed it 2 miles to a filling station.

 

It was MOT’d and taxed for 4 months on the day of purchase and is very respectable to drive as it is, I am in no rush to pull it apart until the MOT man says so, and he may fail the N/S inner wing this time, so I must enjoy it while I can.

 

More updates later.  

 

UPDATE MAR 05

 

I have now got all 4 inner wing repairs, both rear quarter panels, both full sills and both front wings.

She will have to wait till next year though before I start working on her.

 

UPDATE AUG 06

WELDING IS IN FULL SWING ON THE HB NOW, THE INNER WING REPAIRS ARE IN PLACE AND THE SILLS ARE NEXT, PICTURES TO FOLLOW SOON.

 

Jason Callear

vauxhallclassics.co.uk 

 

 

 

What do you do when your alternator falls off?

 By Jason Callear

 

This happened back in January whilst driving along in an FE.

 

On the slant 4 OHC, the bolt which secures the tension bracket to the bottom of the engine block sheared, this in turn sheared the alternator casing lugs.

The whole unit exited south and rendered the car unusable, attempts to drill out the stud, re-weld a new one in failed and left me scratching my head. It seemed like the only way out of this was to remove the engine and install another, however I was loathed to do this as the engine is superb, quiet and clean running.

 

My next train of thought was to think of another position for the alternator, I was told of conversion brackets to re-position the alternator at the top of the engine, but try finding one, I then thought about alternative positions for the tension bracket, but where?

 

Another night of head scratching and the solution came to me, in a semi-conscious state whilst nodding off one night.

 

The top alternator mounting secures to the side of the block with 4 bolts, I though of a bracket that bolts through the front 2 positions and drops down to give a new surface to tension against. I promptly drew all this up on “AutoCAD” to see how it would look.

 

Basically the 6mm bracket bolts over the top mount at the 2 forward positions, 30mm bolts were required over the 20mm to allow for the extra thickness, giving 2 x diameter engagement. A machined pivot with cross-drilled hole secures to the bottom alternator lug where the sliding portion of the tension bracket normally fits. A semi-circular saddle sits up against the 6mm bracket to allow for the swing whilst tensioning. Finally I used M8 threaded bar and plain nuts to tension the belt. Another plus is that you do not need 3 hands to tension the belt, simply adjust up with a 13mm open ended spanner, then lock the nuts together using 2 spanners, sorted.

 

The installation is very robust and looks the business.

 

Here are the drawings of the design.

 

 

 

This solution is available exclusively from vauxhallclassics.co.uk for £15.99 inc P&P.

 

We want more of this from you, articles, stories and tips, send to jasonvx490@aol.com

 

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